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The effects of the ablation process and the influence of the machining strategy and scanning system onto the surface roughness and waviness can be differenced due to their separate manner. By using the optimal laser parameters on an initially perfect surface, the ablation process mainly increases the roughness to a certain value for most metallic materials. However, imperfections in the scanning system causing a slight variation in the scanning speed lead to a raise of the waviness on the sample surface.
For a basic understanding of the influence of grinding marks, the sample surfaces were initially furnished with regular grooves of different depths and spatial frequencies to gain a homogenous and well-defined original surface. On these surfaces the effect of different beam waists and machining strategy are investigated and the results are compared with a simulation of the process. Furthermore the behaviors of common surface finishes used in industrial applications for laser micro-machining are studied and the relation onto the resulting surface roughness and waviness is presented.
This work reports on a new technique allowing random triggering of an ultrafast laser. The resulting timing uncertainty is less than ±25ns, which is negligible for real-world applications, energy stability is <2% rms.
The technique allows using acceleration-ramps of the implemented motion system instead of applying additional override moves or skywriting techniques. This can reduce the processing time by up to 40%.
Results of applying this technique to different processing geometries and strategies will be presented.
Factors controlling the incubation in the application of ps laser pulses on copper and iron surfaces
The behavior of the threshold fluence can be explained by varying absorption (due to changes in the surface reflectivity), chemical changes of the surface (e.g. due to oxidation) or changes in the microstructure of the material whereas the behavior of the energy penetration depth could be explained by the latter two effects but should not be affected by a change in the absorption. To try to distinguish between these three effects a systematic ablation study with 10 ps pulses at 1064nm wavelength on copper and iron under different gases atmospheres and pressures was done.
The results show on the one hand the change of the energy penetration depth is the main cause of the incubation and that on the other hand an adapted model better fits the trend of the threshold fluence and the penetration depth as a function of the number of pulses applied. The influence of the gas (air, oxygen, nitrogen and argon) is only marginal whereas a reduction of the pressure from normal atmosphere down to 50 mbar results in a 25% increase of the maximum removal rate. Induced changes in the microstructure were detected by a high resolution X-ray diffraction analysis on single crystal (111-orientation) copper and iron samples.
Optimization of the volume ablation rate for metals at different laser pulse-durations from ps to fs
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