Most welding processes for plastics do not meet the demands of micro technology and thus cannot be applied in this
innovative industrial sector. One of the few techniques which are applicable in this sector is the laser transmission
welding, which has distinctive advantages like low mechanical and thermal load of the joining parts. This makes the
laser particularly suitable for the welding of micro plastics parts. Thereby, contour welding is a process variant of laser
transmission welding enabling the welding of complex and even three-dimensional weld contours. But so far it has not
yet been applied for welding plastics parts of micro scale in the industrial practice. Recent research at the Institute of
Plastics Processing (IKV) at the RWTH Aachen University shows the feasibility of this process to weld small and
complex micro parts. Good mechanical properties can be achieved. However, it is necessary to apply measures to reduce
the formation of flash. Moreover, it can be shown that there is a strong influence of some material parameters on the
laser welding process so that some plastics are more suitable than others for the contour welding in micro technology.
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