Rapid advancement of materials and material-processing technologies has enabled fabrication of complex geometries on difficult-to-machine materials, and abrasive-finishing technology must in turn respond to those significant changes. An example of an advanced abrasive-finishing technique is the magnetic abrasive finishing (MAF) process. A magnetic abrasive comprises ferrous particles linked together along magnetic lines of force, when subjected to a magnetic field. These ferrous-particle chains offer configurational flexibility desired for the finishing process. Moreover, it is possible to influence the motion of a ferrous particle—even if the particle is not in direct contact with a magnet—by controlling the magnetic field. This impactful behavior of ferrous particles enables the application of the finishing operation not only to easily accessible surfaces but also to areas that are hard to reach by conventional mechanical techniques, such as freeform components and the interiors of flexible tubes. The obtained surface roughness ranges from the sub-nanometer to micrometer scales and alters light reflectivity, wettability by liquids, friction response, etc. Recent studies found that MAF leads to coloration of stainless-steel surfaces under certain finishing conditions through the formation of oxide layers. This presentation describes the fundamentals of MAF including some representative applications, the relationship between tool motion and the corresponding finished-surface structures, and characteristics of the observed coloration.
Surface finishing processes consume 20–70% of the cycle time of the emerging additive manufacturing process chains. Effective representations of the spatiotemporal evolution of the surface morphology are imperative for developing monitoring schemes to arrest cycle time overruns. We present a thermodynamically consistent random planar graph representation to monitor, via in situ imaging, the spatiotemporal evolution of surface morphology during finishing processes. Experimental investigations into the finishing of electron beam printed Ti-6Al-4V components to Sa < 20 nm roughness suggest that the proposed representation captures the complex interflow among neighboring asperities during finishing, and establishes a radically new endpoint criterion, i.e., surface quality improves only until each asperity interflows with six neighbors.
We experimentally expanded the capabilities of optical sensing based on surface plasmon resonance in a prism- coupled configuration by incorporating artificial neural networks (ANNs). We fabricated a sensor chip comprising a metal thin film and a porous chiral sculptured thin film (CSTF) deposited successively on a glass substrate that can be affixed to the base of a triangular prism. When a fluid is brought in contact with the exposed face of the CSTF, the latter is infiltrated. As a result of infiltration, the traversal of light entering one slanted face of the prism and exiting the other slanted face of the prism is affected. We trained an ANN using measured reflectance data and found that the presence of the CSTF does not inhibit sensing performance. This finding clears the way for further research on using a single sensor chip for simultaneous multi-analyte sensing.
We theoretically expanded the capabilities of optical sensing based on surface plasmon resonance in a prism-coupled configuration by incorporating artificial neural networks (ANNs). We used calculations modeling an index-matched substrate with a metal thin film and a porous chiral sculptured thin film (CSTF) deposited successively on it that is affixed to the base of a triangular prism. When a fluid is brought in contact with the exposed face of the CSTF, the latter is infiltrated. As a result of infiltration, the traversal of light entering one slanted face of the prism and exiting the other slanted face of the prism is affected. We trained two ANNs with differing structures using reflectance data generated from simulations to predict the refractive index of the infiltrant fluid. The best predictions were a result of training the ANN with the simpler structure. With realistic simulated-noise, the performance of this ANN is robust.
We expanded the capabilities of surface multiplasmonic resonance sensing via a prism-coupled configuration by devising a new scheme to analyze data obtained from simulations and/or experiments. An index-matched substrate with a metal thin film and a chiral sculptured thin film (CSTF) deposited successively on it is affixed to the base of a prism with an isosceles triangle as its cross section. When a fluid is brought in contact with the exposed face of the CSTF, the latter is infiltrated. As a result of infiltration, the traversal of light entering one slanted face of the prism and exiting the other slanted face of the prism is affected. We trained an artificial neural network (ANN) using reflectance data generated from simulations to predict the refractive index of the infiltrant fluid. ANN performance for various incidence conditions was studied. The scheme is quite robust.
Image processing techniques are needed to extract critical information pertinent to nano material characterization but the current processing methods are slow, expensive and labor intensive. There is a strong need to develop fast and reliable methods, enabling process control compatible automated processing of nano images. The authors believe specialized techniques are needed to address the challenges, and will discuss the recent development of nano image processing methods as well as the near- and medium-terms needs in the area of nano metrology and imaging. The authors will share their broad perspectives on this research direction.
For effective coordination of distributed environments involving multiagent systems, learning ability of each agent in the environment plays a crucial role. In this paper, we develop a simple group learning method based on reinforcement, and study its effect on coordination through application to a supply chain procurement scenario involving a computer manufacturer. Here, all parties are represented by self-interested, autonomous agents, each capable of performing specific simple tasks. They negotiate with each other to perform complex tasks and thus coordinate supply chain procurement. Reinforcement learning is intended to enable each agent to reach a best negotiable price within a shortest possible time. Our simulations of the application scenario under different learning strategies reveals the positive effects of reinforcement learning on an agent's as well as the system's performance.
Chaos theory is used to conceptualize a methodology to control cutting tool chatter in the turning process. The underlying information contained in a Mandelbrot set -- developed from an existing nonlinear model of cutting tool dynamics -- is supposed to be captured by a multilayer feed forward neural network. The neural network may be used as a control parameter variation selector in a control loop. We anticipate real-time implementation of the proposed methodology.
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