25 May 2022 High-resolution image-based surface defect detection method for hot-rolled strip steel
Xinglong Feng, Xianwen Gao, Ling Luo
Author Affiliations +
Abstract

Existing methods for detecting surface defects in strip steel are mainly aimed at the case of low-resolution images, and little research has been done in the case of high-resolution images with a small percentage of valid targets. In response to the practical problems in the hot-rolled flattening stage, we propose a hot-rolled strip surface defect dataset called XLData-CLS, which contains a total of 5000 defective samples and 10,000 normal samples with an image resolution of 1344  ×  672  pixels. Based on this dataset, this paper improves the ResNet152 model by adding a feature extraction layer at the front of the model so that it can extract information more effectively for high-resolution images. Experimental results on the XLData-CLS dataset show that the proposed method achieves 99.00% classification accuracy on the test set, which is higher than other comparable deep learning models. Validation results on another datasets also demonstrate the accuracy of our method for high-resolution defective images.

© 2022 SPIE and IS&T 1017-9909/2022/$28.00 © 2022 SPIE and IS&T
Xinglong Feng, Xianwen Gao, and Ling Luo "High-resolution image-based surface defect detection method for hot-rolled strip steel," Journal of Electronic Imaging 31(3), 033020 (25 May 2022). https://doi.org/10.1117/1.JEI.31.3.033020
Received: 2 February 2022; Accepted: 26 April 2022; Published: 25 May 2022
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KEYWORDS
Defect detection

Data modeling

Feature extraction

Image resolution

Convolution

Statistical modeling

Inspection

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